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Ultra Fine Mill

Ultra Fine Mill :

The Ultra Fine Mill is an advanced grinding machine designed to produce extremely fine powders for a variety of industrial applications. With its ability to achieve high levels of precision and consistency, this mill is ideal for industries such as pharmaceuticals, cosmetics, food, chemicals, and minerals that require ultra-fine particle sizes. Engineered for efficiency and reliability, the Ultra Fine Mill is the perfect solution for producing high-quality, ultra-fine powders with minimal waste and energy consumption.

  • Ultra-Fine Grinding Capability: The Ultra Fine Mill is specifically designed to achieve particle sizes in the range of 5 to 50 microns, delivering a consistent and uniform product. Its advanced grinding mechanism ensures high throughput and efficient processing of fine and ultra-fine powders.
  • Advanced Grinding Technology: Utilizes a combination of impact and shear forces to grind materials down to ultra-fine particle sizes. The mill's internal design reduces wear and tear, providing a longer lifespan for critical components.
  • Versatile Applications: Capable of processing a wide range of materials, including minerals, chemicals, pharmaceuticals, food ingredients, and specialty materials. The Ultra Fine Mill is versatile enough to handle soft, hard, fibrous, and heat-sensitive materials with ease.
  • Energy-Efficient Operation: Engineered for low energy consumption while maintaining high grinding efficiency. The Ultra Fine Mill is designed to minimize operational costs, making it an economical choice for continuous fine grinding.
  • Customizable Configuration: Available in various sizes and configurations to meet specific production requirements. Features such as adjustable rotor speed, different grinding media, and customizable airflow settings allow for precise control over particle size distribution.
  • Robust Construction: Built with high-quality materials, such as stainless steel or carbon steel, the Ultra Fine Mill is designed to withstand the rigors of continuous industrial use. Its durable construction ensures long-lasting performance and reliability.
  • Easy Maintenance and Cleaning: Designed for easy access to internal components, the Ultra Fine Mill allows for quick cleaning and maintenance. This reduces downtime and ensures consistent operation, particularly in industries with strict cleanliness standards.
  • Safety Features: Equipped with multiple safety features, including safety guards, emergency stop functions, and overload protection, to ensure safe operation and protect both operators and equipment.
  • Low Noise Operation: Designed to operate quietly, the Ultra Fine Mill minimizes noise pollution, creating a more comfortable working environment for operators.

The Ultra Fine Mill is a versatile and efficient solution for producing ultra-fine powders in a variety of industries. With its advanced grinding technology, energy-efficient operation, and robust construction, the Ultra Fine Mill ensures high-quality output, operational reliability, and cost-effectiveness for all your fine grinding needs.

Technical Specifications :

  • Material of Construction: Stainless steel, carbon steel, or wear-resistant alloy steel
  • Grinding Mechanism: Impact, shear, and attrition forces using a rotor and stator configuration
  • Rotor Speed: Adjustable; typically ranges from 1,000 to 20,000 RPM
  • Motor Power: Ranges from 7.5 kW to 110 kW, depending on the application and mill size
  • Capacity: Up to 3,000 kg per hour, depending on material properties and fineness requirements
  • Particle Size Range: Achievable particle sizes from 5 microns to 50 microns
  • Feed Size: Up to 10 mm, depending on material and mill configuration
  • Airflow Rate: Adjustable; airflow can range from 100 to 1,200 m³/h, depending on the model
  • Discharge Type: Gravity discharge or pneumatic conveying system
  • Power Supply: 220V/380V, 50Hz/60Hz
  • Noise Level: Below 85 dB
  • Temperature Control: Integrated cooling system or jacketed design for temperature-sensitive materials
  • Safety Features: Safety guards, emergency stop buttons, overload protection, and interlock systems
  • Maintenance: Easy access for cleaning and maintenance; quick-change rotor and stator options
  • Dimensions: Customizable; varies based on model and application
  • Weight: Typically ranges from 500 kg to 3,500 kg, depending on size and configuration
  • Control Options: Manual, remote, or PLC-controlled for automated operation
  • Hygienic Design Options: Available in food-grade and sanitary designs with smooth finishes
  • Compliance: Meets CE, FDA, and GMP standards
  • Optional Accessories: Dust collectors, cooling systems, soundproofing enclosures, and variable frequency drives (VFD)