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Sugar Milling System

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Sugar Milling System

Capacity

Customized

Brand

Micron

Colour

Green

Automatic Grade

Semi-Automatic

Design

Customised, Standard

Enhance Your Sugar flavor with our Automation Technology

"Welcome to the future of sugar flavor enhancement with our cutting-edge Automation Technology Sugar Milling System. We understand the pivotal role that sugar flavor plays in your product, and we're here to revolutionize the way you achieve it."

Our Sugar Milling Systems are at the forefront of precision and efficiency, delivering perfectly ground sugar particles that enhance the sweetness and texture of your product like never before. With advanced automation features, you can say goodbye to manual milling processes that are prone to inconsistencies and hello to a streamlined, reliable solution.

What sets our Sugar Milling System apart is their ability to finely tune the milling process to meet your exact specifications. Whether you require a coarse or ultra-fine grind, our machines deliver unmatched precision, ensuring that every batch of sugar contributes to the exceptional flavor profile of your product. But efficiency doesn't mean sacrificing quality. Our machines are engineered with precision and durability in mind, utilizing state-of-the-art technology to achieve optimal milling results while minimizing energy consumption and waste. Experience the difference that Automation Technology Sugar Milling System can make in elevating your sugar flavor to new heights. Contact us today to learn more about how our innovative solutions can transform your production process and set your products apart in the market.

Features & Benefit of Sugar Milling System

  • Scalable Design : System capacities ranging from 50 kg/hr to 4000 kg/hr, suitable for both small and large operations.
  • Versatile Milling Options : Capable of milling various grades of sugars to different fineness levels, from coarse to super-fine.
  • High Pressure Milling Mills : Designed to operate at up to 10 bar, specifically engineered to manage the explosive nature of sugar (Hazard Class ST 1).
  • Safety Enhancements: Equipped with Rupture Discs, Explosion Vents, and Isolation Valves to prevent explosions and ensure operation safety. ATEX certified plants and equipment can also be provided for enhanced safety.
  • Controlled Atmosphere Grinding: Provision to grind the sugar in a controlled atmosphere, ensuring optimal quality and safety.
  • Dust-Free Operation: The system ensures dust-free grinding and no spillages, maintaining a clean and safe working environment.
  • Easy Cleaning and Maintenance: Designed for ease of cleaning and maintenance, reducing downtime and ensuring continuous operation.
  • Careful Design: The system is meticulously designed for grinding sugar, taking into account its heat-sensitive and hygroscopic nature.
  • Dehumidification Feature: Integrated dehumidifier to absorb atmospheric moisture, combating sugar's hygroscopic nature.
  • Quality Control: System designed to consistently produce high-quality ground sugar by maintaining a controlled grinding environment.
  • Customizable Configuration: The system can be tailored to meet specific needs and requirements of different businesses.

Description Of Sugar Milling System

Micron Sugar Milling System, designed to meet the diverse needs of the food industry. This versatile system can grind various grades of sugars, such as M or S, from coarse to super-fine fineness, making it perfect for a wide range of applications.

Our sugar milling systems are engineered for capacities ranging from 100 kg/hr to 4000 kg/hr, offering scalable solutions for both individual equipment and completely automated milling plants.

Process of Sugar Milling System

  • Intake & Pre-Processing
    • Sugar in its raw form is fed into the system.
    • Pre-screening removes any impurities or unwanted large particles.
  • Milling
    • Sugar is subjected to primary milling to break down larger crystals.
    • High Pressure Mills, designed at 9-10 bar.
    • This ensures any explosive tendencies of sugar (under Hazard Class ST 1) are contained and managed.
    • The granularity is reduced further, depending on the desired end-use, whether it's for chocolates, jams, bakery products, etc.
  • Dehumidification
    • Given sugar’s hygroscopic nature, the system introduces a dehumidifier.
    • This absorbs any atmospheric moisture and introduces dry, chilled air to maintain sugar quality.
  • Safety Check & Final Output
    • The ground sugar is continuously monitored with safety components, including Rupture Discs and Isolation Valves.
    • Once the sugar has achieved the desired fineness and passed safety checks, it's released for packaging or direct use.
  • Packaging & Dispatch
    • The finely ground sugar is then packaged as per requirements.
    • It's now ready for distribution or direct application in various food products.

This streamlined process ensures both the quality of the ground sugar and the safety of the operation, making the MIcron system both efficient and secure

Technical Specifications of Sugar Milling System

Application of Sugar Milling System

Sugar Milling System have a wide range of applications across various industries. Here are some of the key applications

  1. Food and Beverage Industry: Sugar Milling System are primarily known for producing refined sugar, which is a staple ingredient in the food and beverage industry. Sugar is used in the production of baked goods, candies, beverages, dairy products, sauces, and preserves, among many other food products.
  2. Pharmaceutical Industry: Sugar plays a crucial role in pharmaceutical formulations. It is often used as a sweetening agent in medicinal syrups, tablets, and capsules. Sugar also serves as a bulking agent, providing volume and texture to pharmaceutical products
  3. Biofuel Production: Sugar Milling System can be utilized in the production of biofuels, such as ethanol. Ethanol is typically produced from sugarcane or sugar beet through fermentation and distillation processes. It is used as a renewable fuel additive or as a standalone fuel for vehicles.
  4. Chemical Industry: Sugar is a feedstock for various chemical processes. It can be converted into other valuable products such as organic acids, alcohols, and specialty chemicals. Sugarcane by-products like bagasse can also be used for generating bio-based chemicals and materials.
  5. Animal Feed: Sugar by-products, such as molasses and beet pulp, are often used as animal feed additives. Molasses, in particular, is rich in nutrients and is commonly fed to livestock as a source of energy and minerals.
  6. Bioplastics Production: Sugars derived from plants can be used as feedstocks for the production of bioplastics. Through fermentation processes, sugars can be converted into polymers such as polylactic acid (PLA), which is used to manufacture biodegradable plastics.
  7. Cosmetics and Personal Care: Sugar-based ingredients are utilized in the formulation of cosmetics and personal care products. Sugar is valued for its moisturizing properties and its ability to exfoliate and soften the skin. It is commonly found in scrubs, moisturizers, and lip care products.
  8. Industrial Applications: Sugar can be used in various industrial processes, such as fermentation for the production of alcohol, as a substrate for microbial growth in biotechnology applications, and as a source of carbon in wastewater treatment processes.