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Gram Besan and Cereals Milling System

Capacity

Customized

Brand

Micron

Colour

Green

Automatic Grade

Semi-Automatic

Design

Customised, Standard

Description of Gram Besan and Cereals Milling system

Micron, a seasoned leader in the industry, stands as one of India's premier Besan Plant manufacturers. After grinding protein-rich Bengal gram or Chana dal, the golden yellow Besan or Gram Flour is produced, a staple ingredient in various cuisines across the Indian subcontinent and beyond.

With a wealth of experience, Micron designs tailored milling systems, catering to capacities ranging from 100 kg/hr to a vast 3000 kg/hr, ensuring 99% material passing. Our plants produce various Besan flour grades, from coarse to ultrafine. Additionally, Micron specializes in Sattu Plants or Roasted Gram Dal Plants.

Understanding the unique characteristics of agro-products, such as moisture content, Micron crafts tailored and efficient milling systems to meet specific client needs. Upholding global hygiene and quality norms, Micron delivers high-performance, precision-engineered milling solutions

Process of Gram Besan and Cereals Milling system

  • Material to be ground is conveyed from the hopper by the variable speed screw feed or rotary airlock valve into the milling chamber.
  • The milling occurs when product meets rotating disc along with the hammers and Multiple Deflector liner.
  • The reduced or fine particles passing through VFD adjustable air classifier wheel are carried upward by the air flow with the help of centrifugal fan
  • Product is collected from High efficiency Pulsaire Jet Product Collector through the below rotary air lock valve.
  • Over size particles are carried downward by internal circulating air stream and returned to impact rotor for regrinding.
  • Micron made air classifier mill is equipped with protection device for safety operation. A safety switch mounted on the cover of the grinding chamber checks if the mill door is open and if yes then all drives motor cannot run until mill door is closed.

Technical Specifications of Gram Besan and Cereals Milling system

Design Standard, Customized
Material Stainless Steel
Capacity 100 to 650 kgs
Power 18 H.P to 77 H.P
Installation Services Yes
Automation Grade Automatic
Power Source Electric
Voltage 240 V
Brand Micron
Minimum Order Quantity 1 Piece

Features & Benefits

  • Variable Speed Screw Feed: Allows precise control over material conveyance from the hopper into the milling chamber.
  • Rotary Airlock Valve: Ensures a steady and controlled feed of material into the milling chamber and aids in product collection without air leakage.
  • Multiple Deflector Liner: Optimizes the milling process by directing material towards the rotating disc and hammers, facilitating efficient and uniform milling.
  • VFD Adjustable Air Classifier Wheel: Enables precise control of particle size by adjusting the speed of the classifier wheel, thus allowing the production of different fineness levels.
  • High-Efficiency Pulsaire Jet Product Collector: Ensures optimal and efficient collection of the finely ground product with minimal loss.
  • Internal Circulating Air Stream: Recirculates oversized particles back to the impact rotor for regrinding, promoting a more consistent final product.
  • Centrifugal Fan: Creates the necessary air flow to lift fine particles into the classifier and helps in the recirculation of oversized particles.
  • Safety Switch on Milling Chamber: A critical safety feature that checks the status of the mill door. If the door is open, the safety switch prevents all drive motors from running, ensuring safe operation.
  • Protection Device: Micron air classifier mill is equipped with protection devices that contribute to safe and secure operation
  • ustomizable Capacity: Designed to handle a wide range of capacities, from 100 kg/hr to 3000 kg/hr, allowing for scalability based on production needs.
  • Compliance with Global Hygiene and Quality Norms: Engineered to meet high standards of hygiene and quality, aligning with international regulations and best practices.
  • Minimum Moisture Loss: The design ensures minimal moisture loss during the grinding process, maintaining the quality of the output.
  • Optimized Power Consumption: Energy-efficient design that helps to minimize power usage, thereby reducing operating costs.
  • Reduced Noise Level: Engineered for a quieter operation, contributing to a more pleasant working environment.
  • Dust-Free Operation: The plant is designed for clean and dust-free operation, ensuring both product purity and a healthier work environment
  • Easy Machine Cleaning: The machine can be easily cleaned with air, simplifying maintenance and ensuring hygiene.
  • Easy Door Opening Arrangement: Convenient design that allows for easy access to the grinding chamber, facilitating maintenance and cleaning.

Application of Gram Besan and Cereals Milling system

Pulses Pulverizers are suitable for Milling all types of Dals / Lentils such as Chick Peas Flour ( Gram Dal / Chana Dal Besan ), Split Black Lentils Flour ( Urad Dal Milling ), Split Red Lentils Flour ( Masoor Dal Milling ), Split Green Peas Flour ( Mutter Dal Milling ), Split Green Gram Flour ( Moong Dal Milling ), Turkish Gram Flour / Dew Beans Flour ( Moth Dal Milling ), Roasted Chick Peas Flour ( Sattu Milling ). Grains Pulverizers / Millets Pulverizers can be used for Wheat Daliya Milling, Semolina ( Suji / Rava ), Rice Grits, Maize Grits, Oats Milling, Barley Milling, Soya Milling, Finger Millets ( Ragi Milling ) , Sorghum ( Jowar Milling ), Pearl Millets ( Bajra Milling ), Foxtail Millets, Proso Millets, Kodo Millets, Little Millets, Amaranth Millets ( Rajgira Milling ) Corn ( Maize Milling ), DDGS ( Dry Distilleries Grain Solids ) , String Hopper etc.

Gram Besan and Cereals Milling system Video